Respecta® Machine Engineering:
Machines “Made in Germany” for recipe-based continuous Metering and Mixing of solids and liquids, if required with integrated Vacuum Technology
Widely different raw materials can be metered and homogenised in parallel within the same recipe, for processing of
- dry mineral and synthetic solids of all consistencies from soft to very hard and, all bulk densities from high to very low. From fine powders to coarse fractions up to approx. 16 mm in diameter, as well as various recyclates.
- Liquids of various viscosities from water up to emulsions and pastes.
- Production output of 0.5 l/min to 25,000 l/h, continuously or in batches.
PLC controlled Process for Automated Preparation
Precise metering (volumetrically or gravimetrically) of each component according to the chosen recipe. Homogenisation of solid and/or liquid raw materials using project-specific custom-designed mixing screws (metal or ceramic) with cantilevered fixing, rotating at high speed yet gently mixture processing, for pouring or injecting into moulds or containers, or for casting onto belts continuously. The machine casting unit is cleaned with a single push-button press when production stops, providing for high flexibility and ease of changing recipes.
In addition to the standard controlling of the machine parameters by level, flow and pressure sensors, other options include mass flow measuring with inline-adjustment of process parameters like viscosity, density, quantity and temperature of the mixture.
Another variant suitable for many applications is the model RESPECTA VacuCast® with an integrated vacuum system, preparing fully void-free mixtures in the same operating cycle within seconds.
The RESPECTA® casting machines are also suitable for e.g. the production of highly-filled reactive mixtures based on cold- or hot-curing resin binder systems like
- Polyester resin (UP)
- Epoxy resin (EP)
- Acrylic resin (PMMA)
- Polyurethane (PUR)