RESPECTA®

– CONTINUOUS METERING AND MIXING MACHINES

TECHNICAL APPLICATIONS

From simple Metering Stations for dry granulates or liquid additives to Automated Continuous Multi-component Processing Technology with Mass Flow Control.

A sample list of applications:

Composites in Automotive industry or Tooling boards for prototyping models. In Chemical industry for many different mixing tasks and various raw materials, for example bulk preparation of filled components like additives, pastes and adhesives in construction chemistry. Products with thermal insulation or sound absorption properties like floor, wall and ceiling coverings, or steel pipe insulation coatings in Offshore industry using precise density mixtures with glass microsphere beads and polyurethane or epoxy resin (called GSPU or Glass Syntactic). Cast resin busbars and Slip rings in Electrical industry. Technical ceramic parts or elastic grinding wheels. Compact multi-ton Machinery foundations made of cast mineral, or also thin-walled porous filtering and drainage tiles or -pipes. Mixtures with Recyclate like used car tyre rubber, plastic granules, glass fractions, etc. And, last but not least, high-quality Polymer Concrete using polyester, vinyl ester, epoxy resin and mineral filler fractions used in high-rise and underground construction (sewage pipes, manholes and covers, cable shafts, basins, containers, tanks, bridge elements, façade tiles, building elements, profiles, walls, and many more) and in agriculture (farm stabling elements, feed troughs) or in municipal facilities, e.g. large plant containers and solid park benches.

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    Valuable Excellent Products with Reproducible Quality!
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    Valuable Excellent Products with Reproducible Quality!
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    Valuable Excellent Products with Reproducible Quality!

Machines for every application, individually designed and manufactured for controlled and monitored preparation of mixtures and, depending on process requirements, also for integration into complex casting lines or for downstream continuous belt production lines.

And with RESPECTA VacuCast® , the perfect technology for process-integrated vacuum systems – for continuous or batch production of homogeneous mixtures with optimum quality and completely void-free!

Main advantages

  • Suitable for metering and mixing tasks: solid/solid, solid/liquid, liquid/liquid
  • Number of components solid/liquid from 1 to as many as needed (e.g. 30 and more)
  • Fast mass flow, also suitable for highly relative mixtures and large production volumes up to 800 kg/minute (depending on mix densities)
  • High flexibility and fast cleaning of mixing unit with one push-button, e.g. when changing recipes
  • Process monitoring and PLC control with user-friendly software
  • Low-maintenance machine parts and online remote diagnostic service
  • System components upgradeable to process modifications

Model examples

DB-11/2-4

DB-11/2-4

DB13/50-80

DB13/50-80

DB13/200

DB13/200

DB-VaC13/15 l

DB-VaC13/15 l

DB-VaC13/30-60

DB-VaC13/30-60